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FLOW Core Fleet Manager

FLOW Core Fleet Manager

Centralize your AMR control and monitoring with the Fleet Manager. Optimize your workflow with FLOW Core.

The industry’s leading autonomous mobile robot fleet management solution for factory and manufacturing applications. Automatically manages AMR traffic and tasks based on your priority. Deploy flexibly with secure, scalable virtualization options.

Establish and update workflows with minimal-to-no coding necessary
Breeze through installation with industry standard IT/OT tools
Powerful job queuing self-optimizes to your facility layout and workflow
Ready out-of-the-box charge management
High availability and uptime with virtualization
Monitor complex fleets of any supported size

Features

Optimize Efficiency

Combined with an intuitive, visual interface, it is easy to define jobs, map routes, monitor and adapt each robot’s status. A centralized control means you see the big picture and have the power to manage your workflow in real time for maximum efficiency.
  • 1
    Intelligent Job Assignment
    Reduces wasted time and movement by continuously looking ahead to anticipate which robots will be best positioned for upcoming tasks.
  • 2
    Managed Motion
    Ensures smooth operations in busy environments by coordinating traffic flows and efficiently sequencing pick-up and drop-off at target locations. at target locations.be best positioned for upcoming tasks.
  • 3
    Traffic Control
    Notifies converging robots of their predicted paths, allowing them to re-calculate and avoid collision in the most efficient way.

Maximize Uptime

Our Fleet Manager automatically handles all coordination and decision-making to ensure your fleet is operating at peak efficiency with minimal human intervention.
  • 4
    Automatic Updates
    Performs updates automatically across the entire fleet.
  • 5
    Change Management
    Tracks battery power of the entire fleet, directing robots to their nearest available, or preferred, docking station on a schedule that ensures continuous fleet operation.

Increase Flexibility

Automate your material handling operation with a fleet of mobile robots.
  • 6
    Easy Integration with IT Systems
    Fleet Manager can connect to your MES, ERP and WMS so that jobs can be propagated automatically to the fleet in real time.
  • 7
    Skills Administration
    Understands the capabilities of each vehicle in the fleet, and always make sure that the right job is assigned to the right robot.

Powerful Fleet Management

FLOW – Fleet Operations Workspace

Our solution for setting up, integrating and managing autonomous mobile robot (AMR) fleets within a factory environment. FLOW Core provides the software tools to connect the AMR fleet to the factory’s manufacturing control solution, establish maps, define operational rules, and ensure safe, consistent operation on the factory floor. FLOW Software encompasses the following features:

  • FLOW iQ
  • Integration Toolkit (ITK)
  • MobilePlanner 6
  • MobilePlanner Tablet Call Button
  • Selectable Autonomy
  • Dynamic Obstacle Tracking
  • Cell Alignment Positioning System (CAPS)
  • Fleet Simulator
Continuous Improvement. Optimize factory process with flexibility.
 
Zero Downtime. 24/7 operation without human interruption.
 
Business Acceleration. Improve planning and connectivity with WMS/ERP.
Watch video
  • OMRON FLOW Core 3.0

    OMRON FLOW Core 3.0

    FLOW Core provides the software tools to connect the AMR fleet to the factory’s manufacturing control solution, establish maps, define operational rules, and ensure safe, consistent operation on the factory floor. #omronindustrialautomation

    06:40

Fleet Operations Workspace iQ

FLOW iQ provides the visualization tools to generate graphics on the fly, and the intelligence to maximize application uptime and lifetime by accelerating failure resolution through giving operators the tools to maintain 24/7 production.

  • Quickly view how many robots are working, charging, waiting or reporting an error.
  • Visualize the performance of the fleet with flexible job statistics.
  • Examine the wireless quality map data to pinpoint network weak spots.
  • Track and maintain AMR and battery health with intelligent fault and battery tracking.
  • Tailor fleet traffic with localization and position heat maps to maximize cycle time.
Watch video
  • FLOW Fleet Operations Workspace iQ fleet analytics engine

    FLOW Fleet Operations Workspace iQ fleet analytics engine

    Fleet Operations Workspace iQ, OMRON’s first fleet analytics engine for application performance and health tracking. Enhancing the core user experience with powerful data collection and analytics through an intuitive user interface. FLOW iQ provides the visualization tools to generate graphics on the fly, and the intelligence to maximize application uptime and lifetime by accelerating failure resolution through giving operators the tools to maintain 24/7 production. Read more:

    00:38

Integration Toolkit

The Integration Toolkit is OMRON’s interface application that enables integration between the Fleet Manager and the end user’s client application, manufacturing execution system (MES), or warehouse management system. The Integration Toolkit facilitates queuing and monitoring of all AMR job types such as pickup, drop-off, and multi-segment.

  • Standard communication methods including REST, SQL, and AMQP.
  • Provide a single contact point for managing a fleet.
  • Automate collection of robot and fleet data to use in MES or WMS systems.
  • Flexible job assignment allows tasks to be submitted in bulk or dynamically in response to external input.
Watch video

MobilePlanner 6

Allows customers to easily and effectively utilize fleets of heterogeneous robot types alongside one another to optimize their automation solution. MobilePlanner 6 expands our Fleet Management ecosystem as  the best in the industry. 
  • The Fleet Explorer sidebar groups robots by family and customized sub-fleet for easy configuration and management.
  • Easily distinguish between AMR location or functional operation and apply changes.
  • Accelerated installation of new fleets with configuration inheritance.
  • Quick access buttons for Fleet observability, Map editing, configuration management, system management and data analytics.
  • Fleet Explorer shows enhanced visibility of mobile fleet.
Watch video
  • OMRON FLOW Core 3.0  MobilePlanner

    OMRON FLOW Core 3.0 MobilePlanner

    Our MobilePlanner allows you to easily and effectively utilize fleets of heterogeneous robot types alongside one another to optimize their automation solution. MobilePlanner expands our Fleet Management ecosystem as the best in the industry.  #omronindustrialautomation #mobilerobots

    00:53

MobilePlanner Tablet Call Button

The MobilePlanner tablet edition is an easy-to-use interface designed to monitor and control your Mobile Robot fleet from a tablet.

  • Use it as a call button - With a single button press it allows users to send a robot to up to 6 predefined locations.
  • View the robot’s laser readings.
  • Send robots to its dock or to other points on map.
  • Manually drive robots.
  • View your fleet anytime & anywhere within the facility.
  • Observe location and status of robots in color-coded map.
Watch video
  • OMRON FLOW Core 3.0  MobilePlanner Tablet

    OMRON FLOW Core 3.0 MobilePlanner Tablet

    The MobilePlanner tablet edition is an easy-to-use interface designed to monitor and control your Mobile Robot fleet from a tablet. #omronindustrialautomation #mobilerobots

    00:46

Selectable Autonomy

You can now choose when you want your Mobile Robot to move along the same path repeatedly, similar to the behaviour of an Automated Guided Vehicle (AGV). Unlike AGV’s, OMRON’s advantage is enabled without any magnetic tape nor physical guides.

  • Cycle time improvement up to 15% for actual fleets. Improvement can be greater, depending on application.
  • Fewer deadlocks in doorways and narrow spaces.
  • Fewer traffic control devices needed in map.
  • Improved safety for human operators working in the same area due to more consistent motion of Mobile Robots.
Watch video
  • OMRON FLOW Core 3.0  Selectable Autonomy

    OMRON FLOW Core 3.0 Selectable Autonomy

    Enables users to tailor traffic flow with powerful path modes, ranging from autonomous guided vehicle (AGV)—but without the costly infrastructure—to limited detour windows, to the pure flexibility of a traditional AMR. #omronindustrialautomation #mobilerobots

    01:09

Dynamic Obstacle Tracking

With the dynamic obstacle tracking you can avoid collisions and employ safer passage in the warehouse. It allows for smoother motion around pedestrian traffic, forklifts, or any other moving vehicles. You can track:

  • Moving objects motion tracked by the Mobile Robot.
  • Collaborative and intuitive motion of the Mobile Robot motion with “pass-behind” decision making.
  • Mobile Robots now understands obstacle movement.
  • Better decision-making and path planning.
Watch video

Mobile IO Box

Easily call a mobile robot with the push of a button.

The OMRON Mobile I/O Box is an I/O device that can be used to summon an autonomous mobile robot (AMR) to a designated location by just pressing a button. It can also be used as an External Digital I/O for the control of hard-wired devices that are associated with AMR related actions like opening a door for an AMR to pass through or turning on a signal to tell the AMR has arrived.

  • Quick and easy to set up AMR applications in factories and warehouses.
  • LCD screen displays status of AMR and Mobile I/O Box for ease of operation.
  • 6 Inputs and 6 Outputs so that one Mobile I/O Box can be used to perform call function and other I/O functions simultaneously.
Watch video
  • OMRON Mobile I/O Box Tutorial Video

    OMRON Mobile I/O Box Tutorial Video

    The OMRON Mobile I/O Box is an I/O device that can be used to summon an autonomous mobile robot (AMR) to a designated location by just pressing a button. #mobilerobots #omronindustrialautomation

    08:56

Fleet Simulator

Solve problems before they arise. Optimize your fleet before you deploy it.
Our Fleet Simulator offers the industry’s first mobile robot simulator for factory and manufacturing applications. It plans traffic and workflows for fleets of autonomous mobile robots so customers can identify potential bottlenecks and optimize workflows without ever having to deploy a real robot.
Watch video
  • OMRON FLOW Core 3.0  Fleet Simulator

    OMRON FLOW Core 3.0 Fleet Simulator

    Our Fleet Simulator offers the industry’s first mobile robot simulator for factory and manufacturing applications. #omronindustrialautomation

    00:31
Simulates up to 10 robots, in up to three separate fleets
Helps assess impacts of map changes, scaling, route changes, and new software features
Identifies traffic flow bottlenecks and visualizes individual robot path planning and interaction with other robots
Simulates custom environment based on real-world facilities
Helps validate third-party software

Specifications & ordering info

Product Max. number of vehicle connections License period License version Description
Virtual Fleet Manager - Up to 5 x AMR FLOW Core License, allows 3 Year FLOW Core upgrades
Virtual Fleet Manager - Up to 10 x AMR FLOW Core License, allows 3 Year FLOW Core upgrades
Virtual Fleet Manager - Up to 15 x AMR FLOW Core License, allows 3 Year FLOW Core upgrades
Virtual Fleet Manager - Up to 20 x AMR FLOW Core License, allows 3 Year FLOW Core upgrades
Virtual Fleet Manager - Up to 25 x AMR FLOW Core License, allows 3 Year FLOW Core upgrades
Virtual Fleet Manager - Up to 30 x AMR FLOW Core License, allows 3 Year FLOW Core upgrades
Virtual Fleet Manager - More than 30 AMR FLOW Core License, allows 3 Year FLOW Core upgrades
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Applications & Key Industries

Managing intralogistics, the movement of materials and goods within a facility can be a significant hurdle to overcome. Warehouses, distribution centers and production facilities that use manual processes often face issues with workforce scarcity, health and safety risks, and issues with traceability and quality.
In addition, if the material flow is not optimized, this will result in process downtime. Manufacturers also need agile solutions to scale production up and down to meet changing demand. By investing in automated processes with autonomous mobile robots you can ensure that materials and goods are stored and transferred correctly, simplify employee tasks, optimize workflows, improve productivity and increase capacity.
Intralogistics process and related challenges
  • Intralogistics process and related challenges

    Intralogistics process and related challenges

    OMRON solution for the complete intralogistics process​ The complete intralogistics process in a factory is divided into four different groups because the challenges are different, but also the solutions: Lineside Replenishment; Work in progress; Finished goods and Warehouse. Read more on:

    03:18

Customer Cases

Videos

Downloads

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EAC Mark removal Discontinuation Notice
enPDF 221 KB
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FLOW Core 2.2.7 Software
enZIP 1.31 GB
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FLOW Core 3.1.1 Software
enZIP 1.4 GB
software license activation misc

Activate your Mobile Robot Software

Easily apply online to request the activation of your Mobile Robot solution licenses. Use this form to request the activation of the Mobile Robot solution licenses for any of the different devices: LD-series, MD-series, HD-series, EM2100 and Virtual Fleet Manager. Start your activation process now.

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