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Automation blog

Flexible Manufacturing
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Five challenges in High-Mix, Low-Volume (HMLV) packaging and palletizing processes

21 December 2021 The new product has just left the factory, in a shelf-ready package in the specified mixed ratio to meet customer needs. The packaging has actually been handled by another company: a co-packer. Co-packing can be found in all Fast-Moving Consumer Goods (FMCG) markets, but especially in the higher-priced product segments such as personal care or confectionery, to name a few examples. It is a fast-growing activity to satisfy the consumer demand for more variety.
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Industry 4.0
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Productivity Peaks: Moving Maintenance From Preventive to Predictive

17 December 2021 Maintenance is a vital key to a thriving business, especially in manufacturing where 24/7 plant equipment uptime is often expected as standard. As any established enterprise knows, keeping production lines and systems running optimally requires more than a skilled maintenance team. It also involves careful planning, tight scheduling, constant vigilance, a willingness to change out unworn parts, and a readiness to respond to unplanned events. At least, it used to.
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Flexible Manufacturing
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Intelligent System Solutions with Autonomous Mobile Robot: AM-Flow and OMRON

27 October 2021 Industry 4.0 brings the promise of streamlined processes, big data insights and production lines running 24/7 with zero downtime. Unlike historical ‘industrial revolutions,’ this one offers the luxury of time and choice for manufacturers. That’s because the benefits of automation can be embraced incrementally or fully, whether it’s a new state-of-the-art facility or something retrofit-installed into a more traditional production setup. Making it easier to make the move is AM-Flow, an entrepreneurial start-up currently making waves in providing its solutions to the new tide of producers coming ashore in the world of additive manufacturing.
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Sustainable Manufacturing
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Fuelling the success of local battery cell production

20 September 2021 Expert and automotive manufacturers alike agree that e-mobility is the future. Batteries and battery manufacturing are central to this development. In this context, the global market for lithium-ion batteries is expected to grow from 44.2 billion US dollars (2020) to 94.4 billion dollars (2025). The transformation of the automotive industry from internal combustion engines to battery or hydrogen-powered fuel cells is presenting companies with immense challenges.
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Industry 4.0
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Developing digital capability: how any factory can be smart

16 September 2021 Thankfully, the headline-grabbing ‘Industry 4.0’ isn’t reserved exclusively for the high-tech giants that span the globe, nor is the term ‘smart factory’ applied only to brand-new installations. In truth, any traditional factory can in principle take steps on the smart factory journey, by applying modularity to the existing installation.
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Industry 4.0
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Monitor machine stability with data science

16 July 2021 Do you have a machine with no problems? You’re probably already collecting production and machine data, but not using it. With a quick scan of your data, it is possible to judge the usability and quality of the data and start using the value inside the data. This will help you define the first or next step towards a data enabled organization.
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Flexible Manufacturing
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Professional help for personal care: Putting a cobot to work

09 July 2021 Of the many processes involved in finalising a consumer product, the final step can often be the most intricate. For this OMRON customer, the last step in production is to fasten the cover holding screw, closing up the unit—in this case, an electric shaver. Traditionally, the full process was completed manually, with an electric screwdriver in a multi-step process. This repetitive task is an ideal candidate for the help of an OMRON cobot.
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